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COURSE 03 · TEAM MODULE

STEM Racing — engineering under a competition deadline

One month designing, testing, and racing a miniature car in the F1-endorsed STEM Racing competition run in 60+ countries — the course that puts E4 students against a global standard.

1 monthFusion / CFDCNC manufactureInternational competition
STEM Racing
PROGRAM DETAILS

What this month covers

STEM Racing is a team-based applied course. Students form small teams and take a car through the full competition cycle: aerodynamic CAD, CFD, manufacture to tolerance, a test programme, a project budget and pitch, and a timed race.

DURATION
1 month intensive, run as a team module inside the journey
FORMAT
Team studios + weekend test-and-race days, ~15 students / 3–4 teams per section
PREREQUISITES
CAD course; electronics course helpful for the optional telemetry
DELIVERABLE
A raced car, an engineering portfolio, a project budget, and a team pitch
ASSESSMENT
The STEM Racing rubric — design, engineering, manufacture, portfolio, presentation, and race time
PROVIDED
Materials, machining time, competition registration, and travel support to the regional heat
COURSE LEARNING OUTCOMES (CLO)

By the end of the month, a student can…

  1. CLO1Model a car body to a published technical regulation, and defend each dimension against the rules and the physics.
  2. CLO2Run and interpret a CFD study to compare drag between design iterations, and pick the faster shape with evidence.
  3. CLO3Manufacture a part to tolerance using CNC routing / machining and hand finishing, and measure what was actually made.
  4. CLO4Plan and run a test programme — track timing, and telemetry where fitted — and turn the numbers into design changes.
  5. CLO5Manage a real project: a Gantt schedule, a budget, defined roles, and a sponsorship approach.
  6. CLO6Present and defend the project to judges under time pressure, as a team.
PROGRAM LEARNING OUTCOMES (PLO)

How this module advances the whole pathway

A graduate of E4’s three-month engineering pathway can do all six of the outcomes below. This one-month module carries the highlighted ones.

PLO1ADVANCED HERE
Design & model
Produce a dimensioned, analysis-backed engineering model of a part or assembly using industry-standard CAD.
PLO2LATER
Build & integrate
Assemble, wire, and program a working electro-mechanical system from a written specification.
PLO3ADVANCED HERE
Iterate
Run a disciplined design → build → test → improve loop, using data from each test to justify the next change.
PLO4ADVANCED HERE
Compute with modern tools
Use AI and computational tools the way practising engineers do — to draft, debug, analyse, and accelerate real work.
PLO5ADVANCED HERE
Communicate & ship
Present technical work to a non-specialist audience and hand over a tangible, demonstrable output.
PLO6LATER
Engineer for the valley
Make design choices that meet global standards while staying low-waste, locally sourced, and locally repairable.
HOW IT FITS E4's VISION

Where this course sits in the bigger picture

Excel is the value on the line here. E4's position is that a programme in a remote valley should be judged against the same bar as one in a capital city — STEM Racing supplies that bar externally, through international judges and a published rubric.

It also compresses the whole engineering pathway into one deadline-driven month: design, analysis, manufacture, test, and communication at once, as a team. It rehearses everything the mechatronic capstone will demand.

Competing internationally from Hunza is itself the point — it makes the ambition of the programme concrete for the next cohort, and for the region.

PROJECT STEAM I-SKOOL · FIVE-COURSE PATHWAY
01 · CAD02 · Electronics03 · STEM Racing04 · AI-Assisted Programming05 · Mechatronic Capstone

Each course is one month. A student’s journey with E4 is 3 months — three one-month modules that hand off to each other and finish on the mechatronic capstone.

SOFTWARE & TOOLS

What the student will learn to use

Autodesk Fusion (or SolidWorks)

Aerodynamic surface modelling to a technical regulation

CFD tools (Fusion Simulation / SimScale)

Comparing drag between design iterations

CNC router / machining + finishing tools

Manufacturing parts to tolerance

Timing gear + optional ESP32 telemetry

Collecting test data on the track

Gantt schedule, budget sheet, pitch deck

Running the project like a real one
COST TO TEACH ONE STUDENT

One student, one month

Planning estimate in USD for Cohort 1 in Hunza, covering this one-month module for a single student on the free track.

Instructor + team-mentor time (per-student share)$30
STEM Racing registration & regional-heat costs (per-student share)$22
Model materials, cartridges & manufacturing iterations$20
CAD / CFD software (education)$8
Laptop & tooling depreciation$10
Space, power, internet$18
Assessment & regional showcase$9
Total — per student, 1 month$117
THE 3-MONTH JOURNEY
$117
this module, 1 month
~$350
blended full journey, 3 months

About $117 of a roughly $350 blended three-month cost per student. Travel to the regional heat is funded separately from cohort sponsorship.

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04 · AI-Assisted Programming
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GET INVOLVED

Fund a student through the STEM Racing month.

Sponsoring this module covers instructor time, materials, software and equipment for one student — about $117 for the month.